Powder Coating & Sandblasting in Gillette, WY

Powder Coating, Sandblasting & Soda Blasting

The final appearance and long-term protection of motorcycle frames, wheels, and components depend on quality surface preparation and finishing. Bones Kustom Cycles offers in-house sandblasting, soda blasting, and powder coating to provide durable finishes that stand up to Wyoming weather, road debris, and time. Our processes ensure parts are prepped correctly and finished to a high standard.

Worker in white protective suit spray-painting a metal structure in a hazy industrial booth

Why Proper Prep and Finish Matter

A great paint job begins with proper surface preparation. Corrosion under a finish will quickly ruin appearance and compromise structural integrity. Sandblasting removes rust and old coatings efficiently, while soda blasting provides a gentler cleaning for delicate parts. Powder coating provides a thick, durable finish that resists chipping and fading more effectively than conventional liquid paint.

Our Blasting Services — What and Why

Sandblasting: Uses abrasive media to remove heavy rust, old coatings, and scale. Best for durable components like frames and heavy metal parts.

Soda Blasting: Uses sodium bicarbonate media to gently remove grime, paint, and surface contaminants without aggressive substrate removal — ideal for polished parts, aluminum, and delicate components.

Media Selection: We choose media and pressure settings based on material type and condition to minimize damage and ensure proper surface profile for coatings.

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Safety-first inspections: Every repair begins with a comprehensive safety and roadworthiness check so you leave the shop confident.

Safety-first inspections: Every repair begins with a comprehensive safety and roadworthiness check so you leave the shop confident.

Our Powder Coating Process


Cleaning and Degreasing:

We thoroughly clean parts to remove oils and contaminants.

Blasting:

Parts are blasted to remove old finishes and create the correct surface profile.

Masking:

Critical areas (bearing journals, threads) are masked to preserve fit.

Application:

Electrostatic powder is applied for even coverage.

Curing:

Parts are baked in a controlled oven to ensure proper adhesion and hardness.

Inspection and Assembly:

Coated parts are inspected for finish quality before reassembly.

Powder Coating — Advantages & Process

Powder coating provides a uniform, tough finish bonded via electrostatic application and cured in an oven. Advantages include:

  • Thicker, more durable finish than conventional paint.
  • Better chip and chemical resistance.
  • No VOCs in the cured finish — environmentally friendlier.
  • Wide range of colors and textures including matte, gloss, and metallic finishes.

Soda Blasting and Its Benefits

Soda blasting is especially useful for:

  •  Removing paint and grease without warping thin sheet metal.
  • Cleaning polished aluminum without dulling the finish.
  • Restoring delicate vintage parts where aggressive media would cause damage.

Initial Assessment

Safety-first inspections: Every repair begins with a comprehensive safety and roadworthiness check so you leave the shop confident.

Safety-first inspections: Every repair begins with a comprehensive safety and roadworthiness check so you leave the shop confident.

We’ll begin with a thorough inspection to identify mechanical, electrical, or cosmetic needs. For complex projects, we catalog parts, condition, and required services.

Transparent Estimate

Receive a written estimate with parts and labor clearly identified and explained. We outline options if multiple approaches are available (repair vs. rebuild, OEM vs. aftermarket parts).

Schedule & Approval

We work with you to schedule service that fits your timeline. For larger projects, we provide milestone updates and photos.

What We Powder Coat

  • Frames and swingarms.
  • Wheels and hubs.
  • Exhaust components (with proper heat-resistant coatings where needed).
  • Brake and engine covers (masking and tolerances considered).
  • Custom fabricated parts and brackets.
  • Small parts and hardware: bolts and brackets are treated to match finishes where applicable.

Color Options & Finishes

We offer a wide color palette and several textures:

  • Gloss and satin finishes.
  • Textured finishes suitable for hidden components or rugged looks.
  • Metallic and candy finishes for show-grade appearances.
  • High-temperature powder coatings designed for parts exposed to elevated temperatures.

We work with customers to select colors and finishes that match design intent, and we can provide samples and mockups for complex projects.

Quality & Durability Standards

We follow strict quality control steps:

  • Verification of proper adhesion through bend and pull tests on sample pieces.
  • Thickness measurements for powder coating to ensure durability.
  • Environmental controls to achieve consistent curing.
  • Test cycles for parts subject to extreme heat (e.g., certain exhaust components) to verify finish stability.

Design Considerations and Rider Ergonomics

A successful custom build balances visual style, ergonomics, and ride behavior. We assess:

  •  Rider reach and comfort for longer rides.
  •  Ground clearance for intended routes.
  •  Weight distribution and handling impact of different components.
  •  Safety considerations for frame changes and suspension mods.

Waterials and Craftsmanship

We use quality materials and welding techniques suited to motorcycle frames and components. TIG welding is common for aluminum and high-quality steel fabrication. We choose materials for strength, weight, and longevity, and ensure all welds and fabricated parts are tested for structural integrity.

Prep Work and Fitment Considerations

Before powder coating, parts must be prepared:

  •  Mask critical threads and sealing surfaces to maintain fit.
  • Disassemble items that should not be coated together (e.g., bearings and bushings).
  • Ensure tight tolerances where mating parts require minimal clearance.

How to Prepare Parts for Service

  •  Remove bearings and heat-sensitive parts before dropping parts off for blasting or powder coat.
  • Discuss any critical fit points with our staff before drop-off so we can advise on tolerancing.
  • For complete bikes or frames, bring the bike in for a pre-coating assessment and disassembly quote.

Turnaround Times and Scheduling

Typical turnaround depends on scope:

  •  Small parts: 3–7 business days.
  • Frames and larger components: 1–3 weeks due to blasting, masking, and curing schedules.

We coordinate blasting and coating with mechanical work to reduce total project time.

Maintenance and Longevity

Powder-coated finishes are long-lasting but benefit from regular care:

  •  Clean with mild soap and water regularly.
  • Avoid harsh solvents or abrasive cleaners.
  • Inspect for chips and protect troubled areas promptly to prevent corrosion.

Environmental and Safety Considerations

Powder coating is a low-VOC finishing option. Our blasting media and waste are handled per regulations, and we use containment to reduce airborne particles. Safety protocols protect our team and ensure quality work.

Pricing and Estimates

Costs vary by part size, complexity, and required masking. We provide detailed quotes that itemize blasting and coating services. For larger projects, we coordinate with mechanics to provide a combined cost and timeline that minimizes downtime.

Examples of Typical Jobs

  • Full frame sandblast and powder coat with color matched to a custom paint scheme.
  • Wheel strip and powder coat with durable clear coat for a long-lasting finish.
  • Soda blasting of polished aluminum cases followed by protective powder or wax finishes.
  • Powder coating of fabricated brackets and components for consistent color matched to a build.

Contact & Scheduling

To schedule blasting or powder coating, call Bones Kustom Cycles at (307) 670-5360 or stop by the shop at 108 Bay Avenue, Gillette, WY 82716. We’ll provide a consultation and estimate, and coordinate the service with any mechanical work you need.